LEAP embodies all of YIZUMI techniological innovation. LEAP die-casting machines (ranging from 380 to 9000 tons of clamping force) are synonymous with efficiency and high levels of OEE (Overall Equipment Effectiveness).
The solutions developed by YIZUMI Yi-CMS & Yi-MES provide customers with high flexibility and setting and managing key processes and production parameters.
Energy saving and innovative hydraulic
Componenti idraulici altamente efficienti per garantire movimenti precisi, alta affidabilità e lunga durata. L’utilizzo di un motore pompa brushless garantisce efficienza energetica
Reinforced and fast clamping system
Il sistema di chiusura della LEAP è stato progettato per ottenere movimenti di apertura e chiusura più rapidi e precisi
YIZUMI Yi-Cast injection unit: quality with every shot
Attraverso l’utilizzo delle più avanzate tecnologie, il controllo dell’iniezione proporzionale in anello chiuso di LEAP garantisce la massima precisione e ripetibilità ad ogni stampata
YIZUMI ORCSA-HMI with full performance control
L’HMI intuitivo ORCA permette il controllo totale di tutti i parametri produttivi in modo facile e rapido
Energy consumption reduction
Faster opening and closing
movements
Reinforced clamping unit
Completely re-engineered toggle system with increased platens rigidity to ensure an extended service life.
The combination of the renewed clamping unit with the innovative YIZUMI hydraulic system allow users to achieve 10% faster opening and closing times.
The use of servo-motors reduce up to 40% the energy consumption while enuring the same performance levels.
Easy programming of speeds, automatic adjustment of die-height and clamping force strongly contributes to the achievement of very high production efficiency.
Quick and easy adjustments of all functional connections between the die-casting machine and the mould.
RTCL injection system
Programmable segments for each injection phase
The new injection system of LEAP provides the highest performance standards in the die-casting process.
Yi-Cast, the real-time-closed-loop (RTLC) control system allows easy programming of speed and pressure during the different injection phases. The RTCL detects any potential process deviation and adjusts in real-time the production parameters. This system ensures consistent quality at each shot through leading to a very high level of repeatibilty.
- V1 starting point <0,15m/s with repeatibility of ±0,02m/s
- Maximum V2 speed >12m/s with average acceleration rate >40g
- P3 delay ≤20ms with pressure programmable in 10 segments
Intuitive HMI
New and intuitive HMI. ORCA system enhances and simplifies the die-casting process management.
ORCA control system features an industrial PC and a large multi-touch screen for a quick access to all process parameters, to alarm messages and to preventive maintenance functions.
- Fully digital control of the die-casting machine
- Process parameters and functions
- Monitoring system with alarms and troubleshooting
- Injection control parameters and statistical process control (SPC)
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